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COMPRESSED AIR PROJECTS

"SAVE AIR SAVE ENERGY" 

We are the experts in compressed air system designed in Chicago, Milwaukee, Minneapolis, Detroit, and Philadelphia. We design systems that are cost-efficient, reliable, and guaranteed to meet your demand for air 24/7/365 days. Not only do we offer expert system design and engineering skills, but we also sell and service the equipment's that we propose for your project.

air compressor design system and installation

AIR COMPRESSOR SYSTEM DESIGN 

Compressed air systems of today are intricate, sensitive structures that use enormous amounts of electricity. But dependability is the main worry for end consumers. After determining your specific air requirements and inspecting your plant to evaluate the pipe and system components, our Sales Engineers will provide a well-thought-out plan that will optimize compressed air reliability and save operating expenses. Energy efficiency is a key component of our enthusiasm for compressed air done correctly. Although compressed air is a great energy source for contemporary production, manufacturing, and processing, it is incredibly inefficient. By properly sizing, monitoring, and managing a system, we can maximize the potential of compressed air while keeping production costs under control.

1

ASSESMENT

An evaluation of your current system or a review of your suggested system is the first step in the procedure. We verify that the receiver tank(s), dryer(s), filtration, moisture control, compressor(s), and distribution pipe that delivers the air to each destination are all properly sized.

2

SITE PLAN

We also take into account the compressor room and design a hygienic, well-lit, easily accessible, and user-friendly space for this self-produced utility. Our plans for compressor rooms take into account clearance for cleaning and maintenance, ventilation, outside temperature, and methods for capturing, releasing, and using excess heat.

3

SCHEDULING

After that, we will work with your production and maintenance management teams as well as any potential mechanical, plumbing, or electrical contractors to schedule and arrange installation. Official blueprints are created, and the installation and startup dates are set.

4

COMPRESSED AIR SYSTEM INSTALLATION

Every tool and resource required for the installation is brought by our crew. We walk your team through a thorough start-up and training process. We then return a few days after the system has been up and running to make sure everything is operating as it should.

Industry's Best

Air System Designers

We are industry pioneers in air system design, not just another supplier of services. Every project benefits from our team's unmatched experience and track record of accomplishments. We are unique in our profession because we have a thorough understanding of the subtleties and complexity of air system design. In addition to their wealth of experience, our sales engineers are dedicated to creating the most effective, efficient solutions possible that are suited to your particular operational requirements.
We reject the idea of a one-size-fits-all strategy. Rather, we concentrate on developing appropriately sized equipment solutions that precisely meet your needs. The disadvantages of over- or under-sized systems are avoided with this method, which guarantees efficiency and cost-effectiveness.

​Unmatched encounter: We have created compressed air systems for hundreds of different application issues because we have seen it all. With their extensive knowledge and technological know-how, our sales engineers can precisely develop the ideal system for your business.

Properly sized apparatus: From the dryers and compressors to the piping that delivers the air to the place of usage, we ensure that every component of your system is the proper size. Not always is bigger better.

Experts in energy incentives and rebates: Allow us to assist you in identifying the local energy incentives that are offered. We can guide you through the steps to significantly increase the energy efficiency of your compressed air system and even handle the paperwork as we often collaborate with nearby energy providers.

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COMPRESSED AIR PIPING AND DESIGNING

THE AIR SYSTEM ANTENNA

This is a drawing of an air line that will provide significantly higher performance already, given certain conditions! In fact, the concept behind this kind of installation is one enormous central artery that will supply the air descents on both sides through smaller branches. When a second tank is positioned at the very end of the central line, this plan functions even better. We refer to a "buffer" tank frequently. Regardless of where the drawdown point is, it enables air to arrive more quickly, especially in the event of an abruptly high consumption (such as with a pneumatic nail gun).However, each starting branch can have a shut-off valve installed in order to provide the benefit of being able to isolate it from the rest of the network. When doing maintenance or temporarily shutting down a portion of the workshop, for instance, we will be especially grateful for this "little extra" (remember, no leak exists when there is no air!). In certain instances, every branch may be provided with air treatment suitable for the type of operation it performs (for instance, filtered and dry air for a painting section). Naturally, the benefits of this linear design will only apply if the diameter of the central tube is sufficient to supply all of the branches. Installing condensation drainage points on each tank in low spots—a 2% slope on the main artery and each branch is advised—as well as at any strategically placed sites throughout the network will be prudent from the purge perspective. This plan may be compared to a network of roadways connecting the nation's major cities to a central highway.

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HOW MUCH DOES THE DESIGN AND INSTALLATION OF AIR EQUIPMENT COST?

The size and complexity of the compressed air system will determine the design and installation costs. We collaborate with you to properly size your equipment and minimize expenses. Get in touch with us to discuss your needs with one of our sales engineers, and we will create a project quote just for you.

WHAT ARE THE BENEFITS OF AN EFFICIENT AIR COMPRESSOR SYSTEM DESIGN?

RELIABILITY

A well-designed compressed air system will provide you with good service for a long time. A well-designed system will minimize unplanned downtime and guarantee a consistent supply of dry, clean compressed air for all of your air needs.

ENERGY SAVINGS

The most costly utility used in a modern manufacturing, processing, production, or service facility is compressed air, which ranks as the fourth utility. It is equally essential to a functioning system as natural gas, electricity, and water are. To minimize your energy expenses for compressed air, we build your system to be as energy-efficient as possible.

EASE OF MAINTENANCE AND REPAIR

When equipment placement is well-planned, routine preventative maintenance cycles and repairs can be completed more quickly. The compressor room's position and the clearances that permitted access to the compressed air equipment kept it both conveniently accessible and cooler.

MANAGE FUTURE EXPENSES

By making long-term plans and assisting with system maintenance after installation, we help you keep future costs under control. We assist you in keeping costs under control by:

 1) assessing and tracking system performance to guarantee optimal efficiency; 2) routinely finding and repairing system leaks; 3) honoring manufacturer warranties; and 4) taking advantage of energy incentives and rebates for equipment upgrades that reduce electricity consumption.

SPARE PARTS

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SCREW COMPRESSOR

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RECIPROCATING COMPRESSOR

CENTRIFUGAL COMPRESSOR

CENTRIFUGAL COMPRESSOR

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