COMPRESSED AIR
"SAVE AIR SAVE ENERGY"
We are the experts in compressed air system designed in Chicago, Milwaukee, Minneapolis, Detroit, and Philadelphia. We design systems that are cost-efficient, reliable, and guaranteed to meet your demand for air 24/7/365 days. Not only do we offer expert system design and engineering skills, but we also sell and service the equipment's that we propose for your project.
COMPRESSED AIR SYSTEM DESIGN AND INSTALLATION SOLUTIONS
We are the experts in compressed air system design and installation. We start by asking a lot of questions. We take all the inputs to understand your goals, your operations and your budget. Then, we design a compressed air system around your unique needs and constraints.
We design your system around four key questions
1. HOW MUCH COMPRESSED AIR DO YOU NEED?
2. DO YOU NEED TO DRY YOUR AIR?
3. HOW CLEAN DOES YOUR AIR NEED TO BE?
4. HOW SHOULD YOU DISTRIBUTE YOUR AIR?
AIR COMPRESSOR SYSTEM DESIGN
Compressed air systems of today are intricate, sensitive structures that use enormous amounts of electricity. But dependability is the main worry for end consumers. After determining your specific air requirements and inspecting your plant to evaluate the pipe and system components, our Sales Engineers will provide a well-thought-out plan that will optimize compressed air reliability and save operating expenses.
Energy efficiency is a key component of our enthusiasm for compressed air done correctly. Although compressed air is a great energy source for contemporary production, manufacturing, and processing, it is incredibly inefficient. By properly sizing, monitoring, and managing a system, we can maximize the potential of compressed air while keeping production costs under control.
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ASSESMENT : An evaluation of your current system or a review of your suggested system is the first step in the procedure. We verify that the receiver tank(s), dryer(s), filtration, moisture control, compressor(s), and distribution pipe that delivers the air to each destination are all properly sized.
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SITE PLAN: We also take into account the compressor room and design a hygienic, well-lit, easily accessible, and user-friendly space for this self-produced utility. Our plans for compressor rooms take into account clearance for cleaning and maintenance, ventilation, outside temperature, and methods for capturing, releasing, and using excess heat.
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SCHEDULING: After that, we will work with your production and maintenance management teams as well as any potential mechanical, plumbing, or electrical contractors to schedule and arrange installation. Official blueprints are created, and the installation and startup dates are set.
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COMPRESSED AIR SYSTEM INSTALLATION: Every tool and resource required for the installation is brought by our crew. We walk your team through a thorough start-up and training process. We then return a few days after the system has been up and running to make sure everything is operating as it should.
We are the Industry's Best Air System Designers.
We are industry pioneers in air system design, not just another supplier of services. Every project benefits from our team's unmatched experience and track record of accomplishments. We are unique in our profession because we have a thorough understanding of the subtleties and complexity of air system design. In addition to their wealth of experience, our sales engineers are dedicated to creating the most effective, efficient solutions possible that are suited to your particular operational requirements.
We reject the idea of a one-size-fits-all strategy. Rather, we concentrate on developing appropriately sized equipment solutions that precisely meet your needs. The disadvantages of over- or under-sized systems are avoided with this method, which guarantees efficiency and cost-effectiveness.
​Unmatched encounter: We have created compressed air systems for hundreds of different application issues because we have seen it all. With their extensive knowledge and technological know-how, our sales engineers can precisely develop the ideal system for your business.
Properly sized apparatus: From the dryers and compressors to the piping that delivers the air to the place of usage, we ensure that every component of your system is the proper size. Not always is bigger better.
Experts in energy incentives and rebates: Allow us to assist you in identifying the local energy incentives that are offered. We can guide you through the steps to significantly increase the energy efficiency of your compressed air system and even handle the paperwork as we often collaborate with nearby energy providers.
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COMPRESSOR ROOM
How is a compressor room made?
The total effectiveness and user-friendliness of your system depend on the location and layout of the compressor room. To prevent overheating, the compressor chamber must have enough ventilation and open space surrounding the compressor. Easy access to the compressor, air dryers, and other maintenance and cleaning equipment must also be provided. Shorter pipe runs to endpoints from a central site will reduce pressure drop and material costs. Ensure that your compressed air systems have adequate space for all the ancillary equipment, such as receiver tanks, heat exchangers, air dryers, oil/water separators, etc. Make a strategy for managing the surplus heat produced by the compressor. Heat in the compressor room can either be expelled or captured and utilized elsewhere in your organization. Lastly, think about the ambient air's temperature and cleanliness. Your compressor will run more smoothly and your inline filters will last longer if you have a temperature-controlled chamber with enough filtration for intake air.
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What is the duration required to develop an air system?
The size and complexity of your system will determine how it is designed. Generally, depending on the scope and intricacy of the project, the design of a compressed air system can take a few days to a few weeks. Our Sales Engineers make sure that everything moves as fast and smoothly as possible by using a tried-and-true, repeatable design approach. Our proficient and skilled installation services can have you up and running quickly.
COMPRESSED AIR PIPING AND DESIGNING
THE AIR SYSTEM ANTENNA
This is a drawing of an air line that will provide significantly higher performance already, given certain conditions! In fact, the concept behind this kind of installation is one enormous central artery that will supply the air descents on both sides through smaller branches. When a second tank is positioned at the very end of the central line, this plan functions even better. We refer to a "buffer" tank frequently. Regardless of where the drawdown point is, it enables air to arrive more quickly, especially in the event of an abruptly high consumption (such as with a pneumatic nail gun).However, each starting branch can have a shut-off valve installed in order to provide the benefit of being able to isolate it from the rest of the network. When doing maintenance or temporarily shutting down a portion of the workshop, for instance, we will be especially grateful for this "little extra" (remember, no leak exists when there is no air!). In certain instances, every branch may be provided with air treatment suitable for the type of operation it performs (for instance, filtered and dry air for a painting section). Naturally, the benefits of this linear design will only apply if the diameter of the central tube is sufficient to supply all of the branches. Installing condensation drainage points on each tank in low spots—a 2% slope on the main artery and each branch is advised—as well as at any strategically placed sites throughout the network will be prudent from the purge perspective. This plan may be compared to a network of roadways connecting the nation's major cities to a central highway.
THE AIR SYSTEM CLOSED LOOP
Indeed, it is the most well-known and straightforward kind of effective networks! Its homogeneous air flow and equal pressure distribution at all places are just two of its many benefits. Everyone may work simultaneously in this configuration, which is essential to a successful network. All too frequently, we've witnessed the painter become enraged and leave his cabin when a colleague uses a tool that needs a lot of air (SCFM) without warning. It is highly advised to install many block valves around the line in these systems. These valves enable the other workstations to continue to run while allowing a section of the loop to be momentarily disconnected for maintenance. Looping saves money by avoiding the need to purchase bigger tubes. It should be mentioned that either side or both of the loop can always provide electricity for any given descent, or whatever it may be. Purge points, which can stay horizontal, can be strategically placed around the network's edge. This kind of installation is actually comparable to a big city's ring road, which makes it easier for vehicles to travel from north to south without having to traverse the city center!
THE AIR SATELLITE SYSTEM
Though somewhat complicated, this formula has some very useful applications. A compromise between the antenna network and the looping network is the foundation of the idea. It should be noted that this organization is mostly meant for large businesses with multiple workshop spaces. The air is distributed in as many smaller looping networks (each workshop) as needed by a huge central line in this instance. Apart from the benefits offered by the first two methods stated, it is also feasible to block access to certain regions or only open them when needed. This will make maintenance easier or prevent air leaks during business hours. Naturally, adding a tank at the beginning of the line and another at the end of the major artery will improve the system's performance. With this technology, each workshop's air can be separately adjusted to suit the demands of the task at hand. This has the benefit of just treating the air as necessary, allowing it to outfit itself with more affordably priced and better-proportioned tools.
THE AIR GRIDDED SYSTEM
Possibly the most complex answer is the last one... In this instance, we begin with a looped network that has all of the previously mentioned benefits. All that the "gridded" approach does is maximize network efficiency. The addition of "secondary" connections to the general loop will improve the compressed air supply at the place of usage. Similar to a major street, but with main and side roads that might serve as useful detours to travel from one place to another! Everywhere you look, pressure and flow are meeting! From nearest to farthest in proximity! Take care not to overlook installing shut-off valves (also known as quarter turn valves) on each primary or secondary component of the system, as well as purges, which are necessary for the evacuation of water at key spots around its perimeter. Once more, the network has a very big flow capacity thanks to the multiplicity of alternative channels, therefore oversizing the pipes is not necessary. It is important to remember that compressed air can also be distributed via the grid's central pipes, which would supply air to the workshop's center.
HOW MUCH DOES THE DESIGN AND INSTALLATION OF AIR EQUIPMENT COST?
The size and complexity of the compressed air system will determine the design and installation costs. We collaborate with you to properly size your equipment and minimize expenses. Get in touch with us to discuss your needs with one of our sales engineers, and we will create a project quote just for you.
WHAT ARE THE BENEFITS OF AN EFFICIENT AIR COMPRESSOR SYSTEM DESIGN?
RELIABILITY: A well-designed compressed air system will provide you with good service for a long time. A well-designed system will minimize unplanned downtime and guarantee a consistent supply of dry, clean compressed air for all of your air needs.
ENERGY SAVINGS: The most costly utility used in a modern manufacturing, processing, production, or service facility is compressed air, which ranks as the fourth utility. It is equally essential to a functioning system as natural gas, electricity, and water are. To minimize your energy expenses for compressed air, we build your system to be as energy-efficient as possible.
EASE OF MAINTENANCE AND REPAIR: When equipment placement is well-planned, routine preventative maintenance cycles and repairs can be completed more quickly. The compressor room's position and the clearances that permitted access to the compressed air equipment kept it both conveniently accessible and cooler.
MANAGE FUTURE EXPENSES: By making long-term plans and assisting with system maintenance after installation, we help you keep future costs under control. We assist you in keeping costs under control by:
1) assessing and tracking system performance to guarantee optimal efficiency; 2) routinely finding and repairing system leaks; 3) honoring manufacturer warranties; and 4) taking advantage of energy incentives and rebates for equipment upgrades that reduce electricity consumption.