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OXYGEN AND NITROGEN GAS SPERATION 

PURITY COMES WITH THE BEST TECHNOLOGY 

PSA NITROGEN GAS GENERATOR PLANT

Aegis projects technology Engineering, India's leading manufacturer of PSA Nitrogen Gas Generator Plants, introduces its flagship  Gas Generator, which sets industry standards with nitrogen purity levels ranging from 90% to 99.99%. The PSA generator  is the pinnacle of perfection, revolutionizing applications such as nitrogen blanketing in storage tanks, coal and cement mill inertia, and vital responsibilities in the food packaging industry. Contact us to realize the full potential of the generator and increase your profitability. On-site nitrogen generation provides unsurpassed cost efficiency and control.

nitrogen generation plant

APPLICATIONS 

  1. Chemical industries involve inerting processes, purging pipelines, and safeguarding sensitive equipment.

  2. Food and packaging: preserving freshness, reducing oxidation, and increasing shelf life.

  3. Pharmaceuticals involve sterilising settings, purging tanks, and guaranteeing product quality.

  4. Fire Control: Putting out fires in coal mines and other dangerous locations.

  5. Automobile tyres are inflated with nitrogen to improve pressure stability and fuel efficiency.

  6. Air-Driven Tools and Machinery: Improving performance and increasing longevity.

  7. Bacteria Elimination: Creating sterile conditions for various activities.

  8. Adhesive Curing: Encourages quick and uniform adhesive bonding.

  9. Brazing is the process of protecting metals against oxidation while connecting them at high temperatures.

  10. Cable Splice Drying: Remove moisture from cable splices to ensure solid

  11. Oil Recovery Enhancement: Increased oil output by nitrogen infusion.

  12. Nitrogen Inertisation System for Coal Mill Bag Filter and Fine Coal Bins: Inerting systems help to ensure coal mill safety.

WHAT IS THE WORKING PRINCIPLE OF PSA NITROGEN GAS PLANT?

Our Nitrogen Gas Plants use PSA (Pressure Swing Adsorption) technology, which includes an absorbent bed of Carbon Molecular Sieve (CMS). Under pressure, this bed selectively draws oxygen rather than nitrogen, allowing nitrogen-rich gas to pass through the vessel. When the CMS exceeds its oxygen absorption capacity, a pressure reduction regenerates the bed, starting a new cycle of nitrogen synthesis.

psa nitrogen generator

PSA (PRESSURE SWING ADSORPTION) NITROGEN GENERATION TECHNOLOGY OVERVIEW:

PSA, known as the greatest air separation technology, plays an important role in on-site gas supply. The adsorption balance within the carbon molecular sieve is pressure dependent. Higher pressures promote the adsorption of oxygen, carbon dioxide, and water, whereas lower pressures inhibit their absorption.

​The PSA equipment consists of two adsorption towers, A and B, which house the carbon molecular sieve and the control system. Clean compressed air enters Tower A and absorbs oxygen, carbon dioxide, and water, while nitrogen leaves at the top. Tower A automatically stops adsorption and sends air to Tower B for oxygen adsorption and nitrogen synthesis, allowing Tower A's carbon molecular sieve to regenerate.

PSA NITROGEN GENERATION TECHNOLOGY STAGES:

  1. Feed Air Compression and Conditioning: Ambient air is compressed, dried, and filtered before entering process vessels.

  2. Pressurisation and Adsorption: Pre-treated air travels through a jar containing a Carbon Molecular Sieve, retaining oxygen while achieving adjustable nitrogen purity.

  3. Desorption: Adsorbed gases are released via pressure reduction and discharged as waste, renewing the adsorbent for nitrogen production.

  4. Nitrogen Receiver: Continuous nitrogen generation happens utilising two adsorbers—adsorption in one and regeneration in the other—to ensure high purity (up to 99.995%) and pressure (up to 7.5 bar/110 PSIG).

  5. Nitrogen Product: As a result, there is a steady supply of high-purity nitrogen manufactured on site.

psa nitrogen gas generator

"AEGIS PROJECTS TECHNOLOGY'S  PSA NITROGEN GAS GENERATOR USES CUTTING-EDGE PRESSURE SWING ADSORPTION (PSA) TECHNOLOGY TO PROVIDE CONSISTENT, ON-SITE NITROGEN PRODUCTION."

Air passes through a jar containing a particular substance known as Carbon Molecular Sieve (CMS). This CMS has a secret weapon: it prefers attracting oxygen over nitrogen. As the air passes, oxygen is held in the CMS, while nitrogen flows out, enhanced and ready for your use.

Once the CMS is full of oxygen, it's time for a refresh. We just drop the pressure, and the trapped oxygen is released back into the atmosphere, allowing the CMS to restart the entire process. This cycle is repeated continually, ensuring a consistent supply of pure nitrogen

WHY IS PSA NITROGEN GENERATED ON-SITE? HERE'S WHAT MAKES IT UNIQUE:

  1. Versatile and Efficient: provides purity levels ranging from 90% to 99.99%, providing to a wide range of industry requirements with excellent flow rates (5 Nm3/hr to 1000 Nm3/hr).

  2. Reliable and Durable: Built with durable components and thorough engineering, provides consistent performance and long-term operation.

  3. Cost-effective and environmentally friendly. Eliminate reliance on large cylinders and reap the benefits of on-site generation. Additionally, PSA technology reduces waste and is friendlier on the environment.

FROM THE COMPLICATED TECHNOLOGY TO THE POWERFUL OUTPUTS, THE PSA NITROGEN GAS GENERATOR IS A GAME CHANGER.

 "ARE YOU READY TO HARNESS THE POWER OF NITROGEN FOR YOUR BUSINESS? CONTACT AEGIS PROJECTS TECHNOLOGY  TODAY TO LEARN HOW OUR PSA NITROGEN GAS GENERATOR CAN TRANSFORM YOUR OPERATIONS."

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